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Turning Motion Into Math: How Inseer is Revolutionizing Ergonomics - The Industrial Lens Podcast

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On today’s plant floors, jobs like pushing heavy carts, lifting awkward parts, or working overhead can lead to costly muscle and joint injuries. Yet many safety teams still measure these tasks with clipboards and stopwatches. In this episode of The Industrial Lens, host Eric Hassen talks with Shane Larson, CEO of Inseer, about a better way: record a short video of a task, let advanced software calculate forces, angles, and posture risks automatically, and turn that data into clear solutions that make jobs safer and more efficient.

It’s a straightforward way to spot risks, measure them with real data, and move beyond the guesswork.

How Inseer Works

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Inseer analyzes a short smartphone video and calculates joint angles, speeds, distances, and torque with lab-level accuracy. Instead of one-off manual measurements, every analysis runs on the same validated models, so results are consistent no matter who captures the footage.

  • Human in the loop. A person records the task and reviews the results while the software analyzes the footage to estimate risk. Inseer isn’t a continuous surveillance system, and every automated step can be adjusted so experts stay in control.
  • Grounded in validation. Inseer’s models are trained against motion capture ground truth. The team shares raw data and calculations so your specialists can check the numbers.
  • Enterprise ready. Inseer is SOC 2 Type 2 compliant and can integrate with EHS platforms so data lives where leaders already work.

The result is a faster path from “we think there is a problem” to “here is the measurement, here is the fix, here is the before and after.”

A Quicker Way to Assess Risk & Train for Safety

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Traditional assessments take hours by the time you measure, type up notes, and make a second trip to try another method. With Inseer, once you have the video, you can run multiple assessment types without returning to the floor. That frees up time for prevention, training, and follow up with operators and supervisors.

Clear visuals matter. Showing a worker their own motion with simple red, yellow, and green indicators lands the message, and the lesson sticks after you leave the line.

How Inseer Supports Smarter Safety Decisions

Caster Connection uses Inseer during push/pull evaluations. We record short videos, log force gauge readings, and run the analysis per ISO 11228-2. During a recent study, a cart on commodity casters required 74 pounds of initial sustained force. That exceeded the maximum allowable force and meant only 19 percent of the female population could safely move it. After switching to ergonomic casters, the push/pull force dropped to 36 pounds and now 96 percent of women can perform the task within safe limits.

With Inseer, we could pair the video of each test with clear force data and simple color-coded visuals. That made it easy to show why a caster upgrade reduced strain, required fewer people to move the cart, and improved inclusivity and safety. Plant leaders could act quickly on that information.

Listen to the Episode

That single caster study is just one example of what Inseer can do. In the full episode, Shane and Eric talk about:

  • How Inseer helps cut ergonomic assessment time from hours to minutes.
  • Why validation and transparency matter when safety teams adopt AI.
  • How ergonomists can move from reacting to injuries to preventing them.
  • Where computer vision and ergonomics technology is heading next.

If you want to understand how AI can help your safety program move faster and make better decisions, this conversation is worth a listen.

Listen to the full episode on Spotify.

Listen to the full episode on Apple Podcasts.

Try Inseer for Yourself

Curious how this technology could help streamline safety improvements in your own facility?

Schedule a demo with Inseer and see how their software makes it easier to identify risks, share clear visuals, and guide safer work practices.

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