• You have no items in your shopping cart.

Ergonomic Casters Education

Osu sri reenactment

What are Ergonomics?

Ergonomics is the science of designing and arranging tools, tasks, and environments to fit the people who use them. In material handling, an ergonomic approach reduces strain on employees, minimizes injury risk, and enhances productivity. When your equipment is designed with ergonomics in mind, employees work with less fatigue and experience fewer injuries, benefiting both worker wellbeing and operational efficiency.

Why Ergonomics Matter for Casters

When it comes to pushing or pulling, your back is the most likely part of your body to receive a debilitating injury. Choosing ergonomic casters is critical because it reduces the physical demands of moving heavy loads. Properly designed casters minimize push/pull forces, which helps prevent strain and reduces the likelihood of repetitive stress injuries, resulting in a safer and more efficient workplace.

Back and Spine Health web

UNDERSTANDING AND IMPROVING ERGONOMICS

SO, HOW SERIOUS, LIKELY, AND COSTLY ARE BACK INJURIES?

When we look at MSDs (Musculoskeletal Disorders), basically injuries to your bones, muscles, and joints, the total cost each year is estimated to be at least $50 billion, but this is only the dollar amount; the pain and effect on the lives of those who suffer from these injuries is much higher. Back injuries are a significant portion of these specific injuries.

UNDETECTED BACK INJURIES AND PUSH/PULL ISSUES

Back injuries affect every aspect of your business and life. In material handling, you’ll be transporting your product on carts of some sort. If you push or pull these carts at all by hand, you’ll be using your back in the same way thousands of times, and the worst part is that you won’t be able to recognize that you’re injuring your back until it’s too late. The amount of force required to push or pull (push/pull) can be changed with different types of equipment, but first you need to get an accurate reading, and second, you need to know exactly what guidelines to follow.

Back Problems

OSHA Is Cracking Down on Ergonomics!

Free Whitepaper on OSHA's NEP for Warehousing & Distribution

Discover how to navigate the new OSHA NEP for warehouse and distribution safety with ergonomic caster solutions designed and engineered to meet the demanding environments of distribution centers.

In This Whitepaper, You Will Learn:

  • What is a NEP and how to navigate this new National Emphasis Plan for warehouse and distribution facilities like a pro to protect and retain employees while avoiding costly OSHA violations.
  • How to unpack what in involved in this NEP, whether you're business could be affected, and how this can impact that daily grind of your business operations.
  • What OSHA is looking for and how to transform your ergonomic game-because who said compliance needs to be stressful?
Screenshot 2024 02 06 at 11 33 39

SEE THE MOST RECENT PUSH/PULL GUIDELINES HERE

BWC Push/Pull Guidelines →
SEE THE MOST RECENT PUSH/PULL GUIDELINES HERE

IMPROVING ERGONOMICS WITH REDUCED PUSH/PULL: CASTERS

Once you know how serious and prevalent back injuries are, understand how to measure push/pull, and know what standards to follow, you can look for ways to improve your ergonomics, specifically in push/pull. Casters are the primary way to improve push/pull performance as they are the direct link to the ground and are inherently effective at allowing you to maintain your ergonomic changes because they are integrated easily and effortlessly.

ASSESSING ERGONOMIC INJURY RISK DURING TURNING

Turning has been noted to pose a higher risk for injury to the spine than straight-line pushing and pulling. This fact necessitates the need for accurate turning force measurements when quantifying risk for injury relative to biomechanically determined guidelines.

In 2022, Caster Connection collaborated with the NSF Center for Disruptive Musculoskeletal Innovations (CDMI) to fund The Ohio State University Spine Research Institute. Together, we discovered the importance of providing specific guidelines for injury prevention in turn testing.

Learn more about assessing injury risk during turning
Caster Turning Ergonomics

HOW TO KNOW IF A CASTER IS AN ERGONOMIC CASTER

Casters vary tremendously in quality and in their ability to improve ergonomics. Just imagine taking off the casters from your BBQ at home and putting them on your industrial work cart. Needless to say, you can envision what would happen. Your ergonomics would not improve to say the least. Many qualities make up an ergonomic caster, but 3 are very important: durometer, rebound resilience, and swivel lead.

----------------------------------------------

RESHAPE YOUR FACILITY AND PROTECT YOUR EMPLOYEES

Over the past 30 years, we’ve worked closely with tens of thousands of clients. We spend hours inside of the facilities of our clients and see the direct affect of new casters on the lives of those people working hard each day. We tailor our products to the unique needs of our clients so that they can be safe, avoid downtime, and overall just have more joy at work. The products below offer you specific advantages.

CC Nexus

Customize Your Strength: Effortless Mobility, Precision Handling.

The CC Nexus features a modular design, enabling you to customize your caster to meet your facility's specific needs. Built to withstand heavy loads, its multi-wheel configuration enhances ergonomic performance, particularly in tight spaces.

Perfect for both manual push/pull and towline applications, the CC Nexus boasts a low-exertion, multi-wheel design that minimizes scrubbing and rolling resistance, making turning easier as each wheel pivots independently.

Shop CC Nexus Now →

SKU: CC-2115-800200-40-T1

8" CC Nexus Kingpinless Swivel Caster - 4" X 4-1/2" top plate

Overall Height
9-1/2"
Wt. Capacity
1,750 lbs.
Wheel Width
2"
Wheel Diameter
8"

$177.30

SKU: CC-2215-800200-40-T1

8" CC Nexus Kingpinless Swivel Caster with Extended Swivel Lead - 4" X 4-1/2" top plate

Overall Height
9-1/2"
Wt. Capacity
1,750 lbs.
Wheel Width
2"
Wheel Diameter
8"

$177.60

SKU: CC-3115-800200-40-T1

8" CC Nexus Maintenance-Free Swivel Caster - 4" X 4-1/2" top plate

Overall Height
9-1/2"
Wt. Capacity
1,750 lbs.
Wheel Width
2"
Wheel Diameter
8"

$214.36

SKU: CC-3215-800200-40-T1-RG

8" CC Nexus Maintenance-Free Outrigger-Style Swivel Caster with Extended Swivel Lead - 4" X 4-1/2" top plate

Overall Height
9-1/2"
Wt. Capacity
3,500 lbs.
Wheel Width
2"
Wheel Diameter
8"

$366.63

SKU: CC-3315-800200-40-T1-RG

8" CC Nexus Maintenance-Free Outrigger-Style Swivel Caster with Extended Swivel Lead - 4" X 4-1/2" top plate

Overall Height
10-1/8"
Wt. Capacity
3,500 lbs.
Wheel Width
2"
Wheel Diameter
8"

$367.81

SKU: CC-1015-800200-40-T1-RG

8" CC Nexus Outrigger-Style Rigid Caster - 4" X 4-1/2" top plate

Overall Height
9-1/2"
Wt. Capacity
1,250 lbs.
Wheel Width
2"
Wheel Diameter
8"

$297.57

Qualities of CC Apex include:

Icon thumbsup

Incredible versatility

Orange Cart Icon

Industry-leading push/pull

Train Orange Icon

Excels in towlines

Debris Orange Icon

Excellent for debris & impediments

Weight Load Orange Icon

For moderate weights

CC Apex

OUR MOST VERSATILE ERGONOMIC CASTER

The CC Apex uses a doughnut tread, which means that the center is the most elevated part of the wheel. This allows you to navigate over debris with ease, achieve excellent push/pull thresholds, and use this caster in towlines as well as manual applications.

Shop CC Apex Now →
CC Apex

SKU: CC-1210-600200-40-T1

6" CC Apex Swivel Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$59.85

SKU: CC-1010-600200-40-T1

6" CC Apex Rigid Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$54.08

SKU: CC-2110-600200-40-T1

6" CC Apex Kingpinless Swivel Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$85.14

Qualities of CC Apex include:

Icon thumbsup

Incredible versatility

Orange Cart Icon

Industry-leading push/pull

Train Orange Icon

Excels in towlines

Debris Orange Icon

Excellent for debris & impediments

Weight Load Orange Icon

For moderate weights

CC NYLEX

OUR BEST ERGONOMIC CASTER FOR CLEAN FLOORS

The CC Nylex has a higher durometer (is a harder wheel), which means that this caster has extremely good push/pull. In fact, it’s our best ergonomic caster for clean floors. Harder casters with a flat tread do not perform as well with debris, so choose accordingly.

Shop CC Nylex Now →
CC NYLEX

SKU: CC-4330-800200-40-T2

8" CC Peak Heavy Duty Maintenance-Free Swivel CC Nylex Caster

Overall Height
10-1/8"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$188.73

SKU: CC-3330-800200-40-T1-BIB

8" CC Peak Maintenance-Free Swivel CC Nylex Caster w/ Built-In Brake

Overall Height
10-1/8"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$189.72

SKU: CC-3230-800200-40-T1

8" CC Peak Maintenance-Free Swivel CC Nylex Caster w/ Extended Swivel Lead

Overall Height
9-1/2"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$150.72

Qualities of CC Nylex include:

Orange Cart Icon

The best caster for push/pull with clean floors


Weight Load Orange Icon

Heavy weights

Train Orange Icon

NOT for use in towlines

Debris Orange Icon

NOT well-suited for debris & impediments

CC STARK

OUR BEST CASTER FOR PUSH/PULL & TOWLINES

The CC Stark is THE premiere caster for towlines and push/pull applications. If you use casters in towlines, but you still need excellent ergonomics with heavy weights, this is your caster. The CC Stark also has the best warranty in the industry at 4 years.

Shop CC Stark Now →
CC STARK

SKU: CC-5160-800200-40-T2

8" x 2" CC Stark Swivel Caster

Overall Height
10-1/8"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$130.00

SKU: CC-5060-800200-40-T2

8" x 2" CC Stark Rigid Caster

Overall Height
10-1/8"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$85.00

SKU: CC-7160-800200-40-T2

8" X 2" CC AXIS SWIVEL CC STARK CASTER

Overall Height
11-1/2"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$431.13

SKU: CC-7060-800200-40-T2

8" x 2" CC Axis Rigid CC Stark Caster

Overall Height
11-1/2"
Wt. Capacity
2,000 lbs.
Wheel Width
2"
Wheel Diameter
8"

$134.15

Orange Cart Icon

Very good push/pull



Train Orange Icon

Extremely good in towlines

Debris Orange Icon

Can handle some debris & impediments

Weight Load Orange Icon

Heavy Weights

Icon ribbon

The best total cost of ownership (4-year warranty)

CC PEAK

HIGHEST QUALITY MAINTENANCE-FREE CASTER RIG

The CC Peak is an incredibly smooth maintenance-free caster rig. This means that you get a caster that has extremely low push/pull force but also virtually no upkeep. So, you can attach the casters, and forget they’re there, except for the great daily performance.

Contact Us About CC Peak Now →
CC PEAK

SKU: CC-3110-600200-40-T1

6" CC Peak Maintenance-Free Swivel CC Apex Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$120.94

SKU: CC-3310-800200-40-T1-BIB

8" CC Peak Maintenance-Free Swivel CC Apex Caster w/ Built-In Brake

Overall Height
10-1/8"
Wt. Capacity
1,200 lbs.
Wheel Width
2"
Wheel Diameter
8"

$191.72

SKU: CC-3210-800200-40-T1

8" CC Peak Maintenance-Free Swivel CC Apex Caster w/ Extended Swivel Lead

Overall Height
9-1/2"
Wt. Capacity
1,200 lbs.
Wheel Width
2"
Wheel Diameter
8"

$166.17

Happy Orange Icon

Maintenance-free (means set it, and forget it)




Orange Cart Icon

Absurdly smooth and highly ergonomic

Train Orange Icon

Suited for towlines as well as push/pull applications

Weight Load Orange Icon

Moderate & heavy weights

LET'S PREVENT LIFE-ALTERING BACK INJURIES TOGETHER

Icoon lightbulb

We've helped our clients transform their operations ergonomically for over 30 years, and because of this, we understand that each facility and situation is different




Icon thumbsup

We create completely customized and comprehensive ergonomic plans to guarantee your immediate success.

Train Orange Icon

Suited for towlines as well as push/pull applications

Icon relationship

We'll do the work. You'll take all the credit! Work with your personal Regional Solutions Manager today.



REQUEST A PHONE CALL TO GET A COMPREHENSIVE AND CUSTOMIZED ERGONOMIC PLAN

Get Rolling with Caster Connection →
REQUEST A PHONE CALL TO GET A COMPREHENSIVE AND CUSTOMIZED ERGONOMIC PLAN