When a leading manufacturer of heating equipment faced costly floor damage and frequent caster breakdowns, they turned to Caster Connection for a solution. Keep reading to learn how we were able to improve durability, protect flooring, and enhance workflow in there facility.
L.B. White, a leading manufacturer of heating equipment was experiencing frequent caster breakdowns and floor damage due to the heavy weight of their products. These issues were driving up maintenance costs and causing costly production delays. To resolve these challenges, Caster Connection recommended CC Apex HD casters, known for their durability and high load capacity. The result was improved floor protection, reduced downtime, and lower overall maintenance costs, allowing the manufacturer to operate more efficiently.
Manufacturing
Floor damage, frequent caster breakdowns, and high maintenance costs
L.B. White produces large, heavy heating equipment for agricultural, construction, and other industries, which often needs to be transported around facilities during production. However, their previous casters could not withstand the demands of this process, leading to several key issues:
The heavy loads were causing the existing casters to damage the factory's concrete floors, resulting in costly and regular repairs.
The equipment's weight was too much for the existing casters to handle, leading to frequent breakdowns that disrupted production.
The constant need to repair both the casters and the floors was driving up operational expenses, adding to downtime and lowering productivity.
Workers struggled with pushing and pulling the heavy loads, resulting in inefficiency and potential injury risks due to poor caster ergonomics.
The manufacturer required a caster solution that could not only handle the weight of their heating equipment but also protect the factory floor from further damage and reduce maintenance needs.
Caster Connection recommended CC Apex HD casters to tackle the manufacturer’s challenges. These casters are specifically engineered for heavy-duty applications, ensuring they could meet the unique needs of the heating equipment manufacturer.
After implementing the CC Apex HD casters, the heating equipment manufacturer experienced the following improvements:
The high-quality polyurethane tread helped protect the concrete floors, leading to a 20% decrease in floor maintenance and repair costs.
The casters' ability to handle the heavy loads increased the lifespan of the casters by 30%, reducing the need for frequent replacements and minimizing downtime.
The reliability of the new casters allowed for smoother and more efficient transport of heating units, resulting in a more consistent production process and improved workflow.
CC Apex HD's low rolling resistance made it easier for workers to move the heavy heating units, improving productivity and reducing physical strain on employees.
By implementing CC Apex HD casters, L.B. White was able to solve multiple challenges, including floor damage, caster durability, and ergonomic strain on workers. The new casters provided the durability, load capacity, and ergonomic benefits needed to improve operational efficiency, reduce maintenance costs, and ensure worker safety.
For manufacturers facing similar challenges, CC Apex HD offers a comprehensive solution that enhances both performance and ergonomics.
Try CC CHAT (Caster Health Assessment Tour), our free consultative service that provides you with actionable solutions for improving your mobility efforts.
