Case Study: How Caster Connection Helps Power Tesla Production Mobility

Client Challenge

Tesla’s manufacturing plants are globally recognized for their scale, speed, and innovation. But to maintain that edge, Tesla needed to improve internal mobility across high-demand production environments.
From Body-in-White (BIW) carts to indoor/outdoor dumpsters and high-capacity material handling carts, Tesla required caster solutions that could:
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Reduce noise on production floors
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Improve ergonomic safety
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Withstand heavy daily use across multiple facility types
Tesla turned to Caster Connection to deliver those results.
Solution Overview

Caster Connection partnered with Tesla to identify critical mobility challenges, test solutions in real environments, and deploy high-performance casters across multiple plants.
We focused on three high-impact applications:
Applications and Caster Configurations
