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Case Study: How Caster Connection Helps Power Tesla Production Mobility

Electric Car web

Client Challenge

Tesla’s manufacturing plants are globally recognized for their scale, speed, and innovation. But to maintain that edge, Tesla needed to improve internal mobility across high-demand production environments.

From Body-in-White (BIW) carts to indoor/outdoor dumpsters and high-capacity material handling carts, Tesla required caster solutions that could:

  • Reduce noise on production floors

  • Improve ergonomic safety

  • Withstand heavy daily use across multiple facility types

Tesla turned to Caster Connection to deliver those results.

Solution Overview

Caster Connection partnered with Tesla to identify critical mobility challenges, test solutions in real environments, and deploy high-performance casters across multiple plants.

We focused on three high-impact applications:

Applications and Caster Configurations

Tesla Performance Chart

Deployment Locations

Lathrop, CA – All three caster models deployed in high-demand production lines.

“Caster Connection made it easy to spec, test, and scale mobility across our most demanding production areas. Our teams are already seeing smoother handling and quieter workspaces.”
Tesla Production Lead, Lathrop Facility
(Shared with permission for internal use)

Logo Cluster
Caster Wheels In Automotive Plant 8

Results and Impact

Tesla is already experiencing measurable performance gains:

Speaker Icon Orange Thick

20% estimated reduction in cart noise

Push Pull Icon Orange Thick

25% estimated reduction in push/pull force required

Car Icon Orange Thick

Casters approved in Tesla Red and Orange configurations

Rig Icon Orange Thick

Rigs available in zinc-plated and maintenance-free sealed models

Note: Full performance data in progress—deployments began Q4 2024 and ramped up in Q1–Q2 2025.

Why Tesla Chose Caster Connection

  • Fast, responsive sample and SKU setup process
  • Proven track record with leading automotive OEMs

  • Deep expertise in terrain, noise, and ergonomic problem-solving

  • Ability to meet Tesla’s strict spec and velocity requirements

Ready to Upgrade Your Mobility?

Visit casterconnection.com/tesla-casters
(Private landing page for Tesla teams)

Or scan the QR code below to download the full spec guide or request plant-specific support.

Have a new facility or cart type to spec?
Email us at [email protected] or contact your Caster Connection representative directly.

Contact Your Representative
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