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Prevent Replacement Costs with Metal Chip-Rejecting Casters

Metal Chips web

Prevent Replacement Costs with Metal Chip-Rejecting Casters

In metal fabrication and manufacturing environments, metal chips and debris can be a persistent issue. When metal chips get lodged in standard caster wheels, they can lead to wheel tread deterioration, reduced mobility, increased maintenance, and significant safety hazards. Unfortunately, this also leads to the need for more frequent replacements, which can make a big dent in your wallet over time. CC Apex, Caster Connection’s line of metal chip-rejecting caster wheels offers a practical solution to these challenges, helping you maintain a smoother, safer, and more efficient business.

The Problem with Standard Caster Wheels in Metalworking Environments

Metalworking facilities often produce a significant amount of metal debris during production, which can create issues when standard caster wheels are used. Metal chips tend to embed themselves in soft caster wheels, leading to several problems:

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Clogged Wheels

When the wrong casters are used, debris can infiltrate the bearings and obstruct wheel movement, making equipment harder to push/pull.

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Damaged Wheel Tread

When soft wheels, like rubber or nylon, roll over metal chips, debris can become lodged in the tread, causing premature wear and tear.

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Safety Concerns

Debris buildup can create safety hazards, making equipment unstable or harder to control.

These issues are common in industries such as automotive manufacturing, metal fabrication shops, aerospace engineering, and more. To address these problems, businesses need casters that can withstand harsh conditions while effectively preventing debris retention.

CC Apex: The Best Caster for Preventing Metal Debris Buildup

At Caster Connection, we understand the challenges faced in metalworking environments. That’s why we offer metal chip-rejecting casters, designed to keep metal chips from damaging your wheels, disrupting your workflow, and sabotaging your profits with frequent replacements. Our high-quality polyurethane casters, like CC Apex and CC Apex HD, are engineered to excel in environments where metal debris is a concern.

What Makes CC Apex So Great?

To combat debris retention and premature wear and tear, our wheels incorporate several key design features:

  • High-Quality Polyurethane Formula: The high-quality polyurethane surface of our chip-rejecting wheels is smooth and non-porous, preventing metal chips from sticking, minimizing the need for frequent cleaning and maintenance. This feature ensures that the wheels stay free of debris, providing consistent, long-lasting performance.
  • Durable Construction: Made from high-quality materials, these wheels are built to withstand harsh conditions in metalworking environments. This durability extends the lifespan of the casters, reducing the need for frequent replacements. CC Apex even comes in an ultra-strong variety, supporting weights of up to 3,500 pounds per caster.
  • Improved Mobility and Safety: By rejecting debris and maintaining a smooth surface, these casters ensure that safety is not compromised on the shop floor. CC Apex features extremely low rolling resistance, which reduces friction, minimizes strain on employees during push/pull tasks, and protects flooring and equipment from damage.
  • Compatibility with Existing Equipment: CC Apex wheels are designed to fit most existing caster setups, making it easy to upgrade without replacing entire assemblies.
  • Maintenance-Free Options: Our casters are available with maintenance-free rigs, known as CC Peak. This option drastically reduces required push/pull force and even eliminates the need for maintenance. The best part is the return on investment. The ball bearings in standard rigs wear out extremely quickly in metal fabrication environments, requiring frequent replacements. CC Peak, however, keeps the bearings nice and clean, meaning the swivels stay in proper working condition.
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Shop CC Apex

SKU: CC-1210-600200-40-T1

6" CC Apex Swivel Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$59.85

SKU: CC-1010-600200-40-T1

6" CC Apex Rigid Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$54.08

SKU: CC-2110-600200-40-T1

6" CC Apex Kingpinless Swivel Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$85.14

SKU: CC-3110-600200-40-T1

6" CC Peak Maintenance-Free Swivel CC Apex Caster

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$120.94

SKU: CC-10/1210-600200-40-T1-SET4

6" CC Apex set - 2 swivel/2 rigid

Overall Height
7-1/2"
Wt. Capacity
1,000 lbs.
Wheel Width
2"
Wheel Diameter
6"

$249.35

SKU: GC-0220-800300-40-T2

8" X 3" CC APEX HD SWIVEL CASTER 10-1/8 OVERALL HEIGHT

Overall Height
10-1/8"
Wt. Capacity
2,700 lbs.
Wheel Width
3"
Wheel Diameter
8"

$289.00

SKU: CC-6120-800300-40-T2

8" X 3" CC APEX HD KINGPINLESS SWIVEL CASTER 10-1/8 OVERALL HEIGHT

Overall Height
10-1/8"
Wt. Capacity
2,700 lbs.
Wheel Width
3"
Wheel Diameter
8"

$319.80

SKU: DC-D220-800300-40-T7

8" X 3" CC APEX HD DUAL-WHEEL SWIVEL CASTER 10-1/2 OVERALL HEIGHT

Overall Height
10-1/2"
Wt. Capacity
5,400 lbs.
Wheel Width
3"
Wheel Diameter
8"

$970.00

SKU: DC-D320-800300-40-T9

8" X 3" CC APEX HD DUAL-WHEEL SWIVEL CASTER 10-7/8" OVERALL HEIGHT

Overall Height
10-7/8"
Wt. Capacity
5,400 lbs.
Wheel Width
3"
Wheel Diameter
8"

$1,300.37

Set Your Facility Up for Success with the Right Casters

Manufacturing and metalworking environments don’t have to be plagued by frequent caster replacements caused by metal debris damage. By investing in CC Apex, you can enhance productivity, reduce maintenance costs, and create a safer workspace. No matter your industry, our casters provide a reliable and efficient material handling solution.

If you’d like to learn more about our metal chip-rejecting caster wheels or explore how they can fit into your existing setups, contact us today to speak with one of our experts. We’ll help you find the perfect mobility solution for your unique needs.

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